Brief Introduction of Textured Geomembrane
Textured geomembrane is a type of geomembrane designed with a rough or textured surface on one or both sides. This texture increases the friction between the geomembrane and the surrounding soil or other materials, providing better stability and reducing the risk of slippage. These geomembranes are widely used in landfill liners, pond liners, canal linings, and other environmental and civil engineering projects where increased stability and adhesion are crucial.
Classification of Textured Geomembrane
Textured geomembranes can be classified based on several factors, including the type of polymer used, the method of texturing, and the intended application. Some common classifications include:
1. By Polymer Type:
•High-Density Polyethylene (HDPE) Textured Geomembranes: Known for their high strength, chemical resistance, and low permeability. HDPE geomembranes are widely used in landfill liners, mining, and waste containment.
•Linear Low-Density Polyethylene (LLDPE) Textured Geomembranes: Offer greater flexibility and conformability compared to HDPE. LLDPE geomembranes are suitable for applications requiring a more flexible material, such as pond liners and secondary containment.
2. By Method of Texturing:
•Embossed Textured Geomembranes: The textured surface is created by pressing the geomembrane through a set of rollers with a specific pattern.
The surface has a uniform, consistent pattern of raised and recessed areas. Consistent texture across the entire surface ensures reliable performance.The embossing process does not significantly affect the material's mechanical properties, ensuring long-term durability. Embossed textured geomembrane may be less flexible compared to other types of textured geomembranes, which may affect installation in complex geometries.
•Co-Extruded Textured Geomembranes: The textured surface is created during the extrusion process by simultaneously extruding two layers of material, one of which is textured. The surface has a consistent, integrated texture that is part of the material itself.
The texture is an integral part of the material, providing excellent adhesion and stability. The co-extrusion process results in a strong, durable product that resists wear and tear. The consistent texture ensures reliable performance across the entire surface. Co-extruded textured geomembrane can be produced in various thicknesses and textures to meet different project needs. While the texture can be varied, it is more challenging to customize compared to spray-coating geomembranes.
•Spray-coating Textured Geomembranes:
A textured layer is applied to the surface of the geomembrane using a spray coating technique. The surface has a random, non-uniform texture. The texture can be customized to meet specific project requirements. This method can have relatively less influence on the performance of the geomembrane. The coating can be made from various materials, including polyurethane or other polymers.
Spray-Coating can be more expensive due to the need for specialized equipment and materials, but they offer more versatility in terms of the properties and textures that can be achieved.
Textured Geomembrane from Haoyang
Haoyang has the patent for a type of spray-coating textured geomembrane. Using a 9.5-meter blown geomembrane production line, we can produce 1-3mm textured geomembrane consistently with high-quality.
Below table is the comparison of different standards for 1.5mm HDPE textured geomembrane.
NO. | Testing Items | Unit | Urban construction requirement | National standard requirements
| US standard requirement |
CJ/T 234 | GB/T17643 GH-2T1 | GRI-GM13 | |||
1 | density | g/cm3 | 0.939 | 0.940 | 0.940 |
2 | Tensile yield strength | mm | 0.25 | 0.25 | 0.40 |
3 | Tensile fracture strength | N/mm | 22 | 22 | 22 |
4 | Yield elongation | N/mm | 16 | 16 | 16 |
5 | Elongation at break | % | 12 | 12 | 12 |
6 | Right-angle tearing load | % | 100 | 100 | 100 |
7 | Puncture resistance | N | 187 | 190 | 187 |
8 | Tensile load stress cracking | N | 400 | 400 | 400 |
9 | Dispersion of carbon black | h | 300 | 300 | 500 |
10 | Atmospheric oxidation induction time (OIT) | % | 2.0-3.0 | 2.0-3.0 | 2.0-3.0 |
11 | 85℃ thermal aging | / | 9 out of 10 observation areas should be level 1 or level 2. | There is no more than 1 level 3 in the 10 data, and Level 4 and level 5 are not allowed. | 9 out of 10 observation areas should be level 1 or level 2. |
12 | Ultraviolet resistance | min | 100 | 100 | 100 |
13 | density | % | 55 | 55 | 55 |
14 | Tensile yield strength | % | 50 | 50 | 50 |
Haoyang will strictly comply with these standards when production and inspection of finished products.
Applications of Textured Geomembrane:
Geomembrane is a type of widely used geotechnical materials for various applications.
1. Landfill Liners and Covers:
•Liner Systems: Textured geomembranes are used as primary and secondary liners in landfills to prevent the migration of leachate into the soil and groundwater.
•Cover Systems: They are also used as covers to prevent rainwater from infiltrating the landfill and to control odors and gas emissions.
2. Reservoirs and Ponds:
•Water Containment: In reservoirs, ponds, and other water containment structures, textured geomembranes provide a reliable barrier against seepage and help maintain water quality.
•Wastewater Treatment: They are used in wastewater treatment facilities to line lagoons and basins, ensuring that treated water does not contaminate the surrounding environment.
3. Mining Operations:
•Heap Leach Pads: In mining, textured geomembranes are used to line heap leach pads, which are used to extract valuable minerals from ore. The textured surface helps to prevent the ore from sliding and ensures better contact between the ore and the leaching solution.
•Tailings Management: They are also used in tailings management systems to contain and manage the byproducts of mining operations, reducing the risk of environmental contamination.
4. Canals and Channels:
•Water Conveyance: In canals and channels, textured geomembranes are used to line the bottom and sides to prevent water loss through seepage and to protect the structure from erosion.
•Irrigation Systems: They are also used in irrigation systems to ensure efficient water distribution and to prevent water from seeping into the ground.
5. Roofing and Building Envelopes:
•Roof Membranes: Textured geomembranes can be used as roofing membranes, providing a durable and waterproof barrier for buildings.
•Foundation Waterproofing: They are also used to waterproof foundations and basements, preventing water ingress and protecting the structural integrity of the building.
6. Tunnel and Underground Construction:
•Waterproofing: In tunnel and underground construction, textured geomembranes are used to line the walls and floors to prevent water infiltration and to protect the structural elements from moisture damage.
7. Environmental Remediation:
•Containment Barriers: In environmental remediation projects, textured geomembranes are used to create containment barriers around contaminated sites, preventing the spread of pollutants and facilitating cleanup efforts.
8. Sports and Recreation:
•Golf Course Lakes: Textured geomembranes are used to line golf course lakes and water features, ensuring that the water is contained and the surrounding landscape is protected.
•Artificial Pools: They are also used in the construction of artificial pools and water parks, providing a durable and leak-proof lining.
Conclusion
Textured geomembranes are essential in various engineering applications due to their enhanced frictional properties and improved stability. The choice between embossed, spray-coating, and co-extruded textured geomembranes depends on the specific requirements of the project. With years of industry experiences, Haoyang is committed to providing reliable and durable textured geomembranes that meet the most stringent standards to our customers around the world.