HDPE Geomembrane for Agriculture

HDPE Geomembrane for Agriculture
HDPE Geomembrane for Agriculture
HDPE Geomembrane for Agriculture
HDPE Geomembrane for Agriculture
HDPE Geomembrane for Agriculture
Thickness
0.3~3mm
Tensile Strength
20-80 N/mm
Tear Resistance
90-400 N
Expansion Coefficient
Good
Aging Resistance
High
Permeability
High water tightness
MOQ
1000㎡
HDPE geomembrane is an important product of geosynthetic materials. It has excellent impermeability, ‌strong durability, environmental protection and pollution-free‌, and is widely used in the agricultural field. It is often used as greenhouse cover, mulch, agricultural irrigation‌, breeding pond seepage prevention, livestock and poultry manure treatment and so on.

Edited by Lucia-Haoyang Environmental

I. Understanding HDPE Geomembranes

1. Definition and Composition

HDPE geomembranes are synthetic liners made from high-density polyethylene resin. They are characterized by their high tensile strength, chemical resistance, and low permeability, making them suitable for containment applications.

 

2. Manufacturing Process

The production involves the extrusion of HDPE resin into thin sheets, which are then cooled and rolled. Additives such as carbon black are incorporated to enhance UV resistance and longevity.

 

3. Key Properties

Thickness: Typically ranges from 0.5 mm to 3.0 mm, depending on application requirements.

Density: Minimum of 0.940 g/cm³, ensuring material rigidity and strength.

Tensile Strength: High tensile strength at yield and break points, providing durability under stress.

Chemical Resistance: Resistant to a wide range of chemicals, including acids, alkalis, and hydrocarbons.

Permeability: Extremely low permeability, preventing fluid migration.

 

4. Importance in Agriculture

HDPE Geomembrane is crucial in agriculture for several reasons. It helps in maintaining soil moisture, preventing nutrient leaching, and ensuring the cleanliness of water bodies used for irrigation. Additionally, it provides a durable surface for agricultural structures like ponds and reservoirs.

 

5. Market Trends

The demand for HDPE Geomembrane in agriculture has been steadily growing. With increasing concerns about water conservation and soil health, farmers are increasingly adopting geomembrane liners to enhance the sustainability of their farming practices.

 

II. Types of HDPE Geomembrane for Agriculture

1. Smooth HDPE Geomembrane

Feature

Description

Surface Finish

Smooth

Use

Ponds, Reservoirs, Irrigation Systems

Advantages

Easy Installation, High Water tightness

 

Smooth HDPE Geomembrane is ideal for applications requiring a seamless, watertight barrier. Its smooth surface facilitates easy installation and maintenance.

 

Black HDPE Geomembrane (6).webp


2. Textured HDPE Geomembrane

Feature

Description

Surface Finish

Textured

Use

Soil Liners, Landfill Cover Systems

Advantages

Enhanced Friction, Improved Durability

 

Textured HDPE Geomembrane provides a rougher surface, which is beneficial in applications where friction and grip are crucial. It is often used in soil liners and landfill cover systems.

 

geomembrane (33).webp


3. Composite HDPE Geomembrane

Feature

Description

Composition

HDPE + Geotextile Fabric

Use

Slopes, Canal Liners, Drainage Systems

Advantages

Enhanced Strength, Improved Drainage

 

Composite HDPE Geomembrane combines the barrier properties of HDPE with the reinforcement of geotextile fabric. This combination makes it ideal for applications requiring both strength and drainage capabilities.


 nonwoven geotextiles (5).webp


III. Specifications of HDPE Geomembranes for Agriculture

1. Material Composition

HDPE Geomembrane for agriculture primarily consists of high-density polyethylene, reinforced with additives to enhance its durability and resistance to environmental stressors.

Component

Percentage

High-Density Polyethylene (HDPE)

97.5%

Carbon Black

2.0%

Anti-Aging Agents

0.3%

UV Absorbers

0.1%

Stabilizers

0.1%

2. Physical Properties

The physical properties of HDPE Geomembrane ensure its resilience and ability to withstand the rigors of agricultural use.

Property

Specification

Density

≥ 0.940 g/cm³

Thickness

0.1mm - 5.0mm

Tensile Strength

≥ 15 MPa

Elongation at Break

≥ 400%

Puncture Resistance

High

 

Adhering to standardized specifications ensures the effectiveness and safety of HDPE geomembranes in agricultural applications. The Geosynthetic Research Institute's GRI-GM13 standard is widely recognized in the United States, while China follows the GB/T 17643-2011 standard.

 

IV. Common Standard

1. GRI-GM13 Standard (USA)

The GRI-GM13 standard outlines the following specifications for HDPE geomembranes:

Property

Test Method

Unit

Minimum Value

Thickness (min. avg.)

ASTM D5199

mm

1.0

Density

ASTM D1505

g/cm³

≥0.940

Tensile Strength at Yield

ASTM D6693

kN/m

≥16

Tensile Strength at Break

ASTM D6693

kN/m

≥30

Elongation at Yield

ASTM D6693

%

≥12

Elongation at Break

ASTM D6693

%

≥700

Tear Resistance

ASTM D1004

N

≥125

Puncture Resistance

ASTM D4833

N

≥240

Carbon Black Content

ASTM D1603

%

2.0–3.0

Carbon Black Dispersion

ASTM D5596

Category

1 or 2

Oxidative Induction Time

ASTM D3895

minutes

≥100

Stress Crack Resistance

ASTM D5397

hours

≥500

Table 1: GRI-GM13 Specifications for HDPE Geomembranes

 

2. GB/T 17643-2011 Standard (China)

The GB/T 17643-2011 standard specifies the following for HDPE geomembranes:

Property

Test Method

Unit

Minimum Value

Thickness (min. avg.)

GB/T 6672

mm

1.0

Density

GB/T 1033.1

g/cm³

≥0.940

Tensile Strength at Yield

GB/T 1040.2

MPa

≥17

Tensile Strength at Break

GB/T 1040.2

MPa

≥25

Elongation at Yield

GB/T 1040.2

%

≥12

Elongation at Break

GB/T 1040.2

%

≥700

Tear Resistance

GB/T 16578.2

N

≥125

Puncture Resistance

GB/T 16578.2

N

≥240

Carbon Black Content

GB/T 13021

%

2.0–3.0

Oxidative Induction Time

GB/T 19466.6

minutes

≥100

Stress Crack Resistance

GB/T 18477

hours

≥500

Table 2: GB/T 17643-2011 Specifications for HDPE Geomembranes

 

3. Comparison of Standards

While both standards share similarities, notable differences include

Tensile Strength at Yield: GRI-GM13 specifies ≥16 kN/m, whereas GB/T 17643-2011 requires ≥17 MPa.

Test Methods: Different test methods are employed, reflecting regional testing practices.

Understanding these differences is crucial for international projects to ensure compliance and material compatibility.

 

V. Applications in Agriculture

HDPE geomembranes are utilized in various agricultural settings to enhance productivity and sustainability.

 

1. Irrigation Systems

Application

Benefits

Canal Liners

Reduces Water Loss, Prevents Soil Erosion

Reservoir Liners

Maintains Water Quality, Reduces Seepage

Pipeline Wraps

Prevents Leakage, Increases Efficiency

 

HDPE Geomembrane is widely used in irrigation systems to enhance water efficiency and reduce losses. By lining canals and reservoirs, it helps maintain the quality and quantity of water used for irrigation.

 

2. Pond and Reservoir Liners

Application

Benefits

Fish Ponds

Prevents Contamination, Maintains Water Clarity

Stock Ponds

Ensures Adequate Water Supply, Reduces Evaporation

Irrigation Ponds

Provides Consistent Water Levels, Reduces Seepage

 

HDPE Geomembrane liners are crucial in agricultural ponds and reservoirs. They prevent contamination and maintain water clarity, ensuring healthy aquatic environments and consistent water supplies.

 

3. Landfill and Composting

Application

Benefits

Landfill Liners

Prevents Leachate Migration, Reduces Odor

Compost Bins

Maintains Moisture, Controls Temperature

Waste Pits

Contains Waste, Prevents Contamination

 

HDPE Geomembrane is also used in landfill and composting applications. It acts as a barrier to prevent the migration of leachate and odors, ensuring a cleaner and safer environment for agricultural operations.

 

VI. Benefits and Considerations of Using HDPE Geomembrane in Agriculture

1. Benefits

(1) Water Conservation

HDPE Geomembrane helps conserve water by reducing evaporation and seepage, ensuring that agricultural operations have access to a consistent and reliable water supply.

 

(2) Soil Protection

By preventing soil erosion and contamination, HDPE Geomembrane helps maintain soil health and productivity, reducing the need for excessive tillage and chemical inputs.

 

(3) Cost-Effectiveness

The durability and longevity of HDPE Geomembrane make it a cost-effective solution for agricultural applications. With proper maintenance, it can last for decades, reducing the need for frequent replacements.


2. Considerations

(1) Installation

Proper installation is crucial to ensure the effectiveness of HDPE Geomembrane. It requires specialized equipment and techniques to ensure a seamless and watertight barrier.

 

(2) Maintenance

Regular maintenance is necessary to extend the lifespan of HDPE Geomembrane. This includes inspecting for cracks, punctures, and other damage, and repairing them promptly.

 

(3) Environmental Impact

While HDPE Geomembrane is an effective barrier material, it must be disposed of properly to avoid environmental contamination. Recycling and disposal options should be considered to minimize environmental impact.


VII. Conclusion

HDPE Geomembrane is a versatile and effective material for various agricultural applications. Its ability to provide a durable and watertight barrier makes it ideal for irrigation systems, pond and reservoir liners, and landfill and composting operations. By understanding its specifications, types, and applications, farmers can make informed decisions about using HDPE Geomembrane to enhance the sustainability and productivity of their agricultural operations.


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